CSF 03-07 Ford Super Duty 6.0L Turbo Diesel Heavy Duty Intercooler

The CSF 03-07 Ford Super Duty 6.0L Turbo Diesel Heavy Duty Intercooler represents a premium solution designed to enhance the performance and reliability of your Ford Super Duty vehicle equipped with the 6.0L turbocharged diesel engine. Engineered with precision and durability in mind, this intercooler is an essential upgrade for those seeking to maintain optimal engine temperatures under demanding conditions, ensuring consistent power delivery and longevity. Manufactured by CSF, a recognized leader in high-performance cooling systems, this intercooler features a robust heavy-duty bar & plate core construction combined with all-aluminium cast end tanks. This design not only provides superior structural integrity but also facilitates efficient heat exchange, critical for managing the high boost pressures typical of turbocharged diesel engines. Each unit undergoes rigorous pressure testing at 120 psi, guaranteeing maximum reliability even in extreme boost applications, thus meeting the stringent standards expected in professional and commercial use. Installation is straightforward and user-friendly, as the intercooler is engineered for a true “drop-in fit.” The precise OEM-style inlet and outlet connections ensure compatibility without the need for any modifications, allowing for a seamless replacement or upgrade process. This design consideration minimizes downtime and installation complexity, which is particularly valuable for fleet operators and service professionals. In addition to its mechanical advantages, the intercooler is finished with CSF’s proprietary thermal rejection powder coating. This advanced coating technology enhances heat dissipation by up to 15% compared to non-coated units, contributing to improved cooling efficiency and maintaining lower intake air temperatures. The coating also provides a durable, corrosion-resistant surface that preserves the intercooler’s appearance and functionality over time, delivering a refined OEM+ aesthetic. Key Features Heavy duty bar & plate core construction for enhanced durability and heat transfer All-aluminium cast end tanks engineered for strength and corrosion resistance High-density internal and external fin design maximizes surface area contact, boosting cooling efficiency “Drop-in” fitment requiring no modifications, ensuring ease of installation and OEM compatibility Pressure tested at 120 psi to ensure dependable performance under extreme boost conditions Precise “Quick-Connect” inlet/outlet connections for secure and accurate OEM fitment CSF’s advanced thermal rejection powder coating enhances heat dissipation and provides a sleek, durable finish Applications Year Range Make Chassis Code Model Trim Engine / Trans / Etc Notes 2003-2005 Ford – Excursion – Turbocharged Diesel 6L V8 – 2003-2007 Ford – F-250 Super Duty – Turbocharged Diesel 6L V8 – 2003-2007 Ford – F-350 Super Duty – Turbocharged Diesel 6L V8 – 2003-2007 Ford – F-450 Super Duty – Turbocharged Diesel 6L V8 – 2003-2007 Ford – F-550 Super Duty – Turbocharged Diesel 6L V8 – OEM Part Numbers Ford: 3C3Z6K775AA Ford: 4C3Z6K775BA Ford: 6C3Z6K775A Warranty CSF stands behind the quality and durability of its products. The CSF 03-07 Ford Super Duty 6.0L Turbo Diesel Heavy Duty Intercooler is covered by a comprehensive warranty provided by Cooling Systems and Flexibles, Inc. (CSF). This warranty applies under normal use and service to the original purchaser of the vehicle in which the intercooler was originally installed. For detailed warranty information and terms, customers are encouraged to visit the Warranty Page. SKU# 7106 Warranty Term: 2 years In summary, the CSF Heavy Duty Intercooler is a meticulously engineered component that delivers enhanced cooling performance, structural integrity, and ease of installation for Ford Super Duty trucks from 2003 to 2007 equipped with the 6.0L turbocharged diesel engine. Its advanced construction and finishing technologies make it a reliable choice for professionals and enthusiasts aiming for sustained engine efficiency and durability in demanding operating environments.